1st Place – Star Panel

Innovation:Combination of material and process innovations
Sustainability:
Automaker/Year:Mercedes-Benz
April 2021
Raw Material Manufacturer:Covestro Deutschland
Material:PC (Makrolon AG2677) transparent, PC+ABS M9, (Bayblend T95 MF) black
Tooling manufacturer:Summerer Technologies
Machine Manufacturer:Engel Austria
Part Manufacturer:Techniplas PD Systems
Other Participants:

2nd Place – Front Trunk Tub

Innovation:One-piece, maximizes loading volume by extending into undercut areas
Sustainability:World’s lowest weight
-to-volume ratio, reduced assembly effort
Automaker/Year:Lucid Motors
Spring 2021
Raw Material Manufacturer:Sabic Americas
Material:PP+40LGF / Stamax® 40YM240
TPV / Sarlink TPV 4775B40
Toolmaker:
Machine Manufacturer:
Part Manufacturer:A&P Solutions
Other parties involved:Lucid Motors

3rd Place – Visible Carbon Sandwich Roof

Innovation:First structural part made of EPP/CFRP, first large-series sandwich component with visible carbon requirements
Sustainability:Lightweight construction compared to monolithic design > 10% weight reduction
Automaker/Year:BMW M
Raw Material Manufacturer:JSP, Hexion Stuttgart, Hexcel Composites, BYK-Chemie, Lantor
Material:EPP, Epoxy resin, Carbon fibre, Epoxy additive, PAN nonwoven
Tool Manufacturer:Frimo Sontra
Machine Manufacturer:Dieffenbacher
Part Manufacturer:BMW – Dingolfing Plant
Other Participants:Boettcher Consult, HABO Engineering, ATD

4th Place – Decorative Trim

Innovation:Freedom from sink marks, direct injection on the reverse side of the visible surface
Sustainability:Material savings through hot runner, reduction of clamping force due to shorter flow paths
Automaker/Year:November 2020
Raw Material Producer:Covestro
Material:PC/PET M15 Covestro Makroblend UT 235
Tool Manufacturer:Eckerle, Hot runner: HRSflow
Machine Manufacturer:
Part Manufacturer:Magna Exteriors (Germany)
Other Participants:

5th Place – Front Bumper Fascia Upper

Innovation:Paint-free through-colored bumper, more effective process, reduced repair costs in case of damage
Sustainability:Elimination of painting, thus no chemicals for cleaning, priming, painting
Automaker/Year:November 2020
Raw Material Manufacturer:LyondellBasell
Material:Hifax TYC 2137P W92692
Toolmaker:
Machine Manufacturer:
Part Manufacturer:Magna Turkey
Other Participants:Ford Otosan