1st Place – Pentatonic Thermoplastic Composite Battery Enclosure

Innovation:1st full thermoplastic BEV traction battery enclosure, significant cost reduction
Sustainability:Reduced CO2 footprint during component manufacturing and vehicle use
OEM/Year:
Raw Material Producer:LANXESS Performance Materials GmbH
Material:Base material PA6 GF45, PA6 consolidated composite material
Mold Maker:Deckerform Unternehmensgruppe
Machinery Manufacturer:Dieffenbacher GmbH Maschinen- und Anlagenbau
Part manufacturer:Kautex Textron GmbH & Co. KG
Other Participants:

2nd Place – Coolant Piping System for E-Mobility Applications

Innovation:First validated PP mono-solution as a flexible coolant line for BEV applications
Sustainability:Reduced: energy requirements, CO2 emissions of raw material, weight; improved recyclability
OEM/Year:
Raw Material Producer:ContiTech (piping), LyondellBasell (connector)
Material:PP GF30 laser-transparent black/ PP GF30, modified PP monolayer
Tool Manufacturer:
Machine Manufacturer:
Part Manufacturer:ContiTech AG
Other Participants:JoinPlas GmbH

3rd Place – Polymeric Oil Pump Gear for Automotive Transmission

Innovation:Significant vehicle noise reduction; replacement of critical gearbox component
Sustainability:Weight reduction, less energy consumption
OEM/Year:
Raw material manufacturer:Solvay SA
Material:PAI (Torlon 4275)
Tool Manufacturer:
Machine Manufacturer:
Part Manufacturer:Allegheny Performance Plastics, LLC (High3P GmbH)
Other Participants:Getec Getriebe Technik GmbH

4th Place – Hybrid Demonstrator

Innovation:Highest strength and stiffness at lowest weight; true 3D composite part
Sustainability:Reduces weight and fuel consumption, recyclable, use of recycled products possible
OEM/Year:
Raw material manufacturer:Solvay SA
Material:PEKK (APC PEKK-FC), PEEK (Ketaspire KT-880)
Tool Manufacturer:
Machine Manufacturer:
Part Manufacturer:Allegheny Performance Plastics, LLC (High3P GmbH)
Other Participants:

5th Place – Crash Shield

Innovation:First time such a component has been made with plastics; highly stressed areas are locally optimized
Sustainability:Using 100% renewable energy for manufacturing resin, component fully recyclable
OEM/Year:
Raw Material Producer:Solvay Specialty Polymers
Material:Amodel® AS1145 HS BK
Tool Manufacturer:
Machine Manufacturer:
Part manufacturer:
Other Participants: