1st Place – Engine Cover

Innovation:Top surface quality despite MuCell® and core-back tool, weight and cost reduction, lower tool temperature, cycle time reduction
Sustainability:
First Use:Mercedes-Benz
April 2021
Raw Material Manufacturer:Akro-Plastic GmbH
Material:(PA66+PA6)-GF35 XTC stabilized / Wocomid TX GF35H W4
Tool Manufacturer:
Machine Manufacturer:
Part Manufacturer:Woco Industrietechnik GmbH
Other Participants:

2nd Place – Cooling system for fuel cell-powered trucks

 

Innovation:Feasibility of polyolefine in FC cooling circuits: longer lifespan, more robust than expected, improved creep rupture test
Sustainability:Advanced Copo PP-GF design achieves 66% CO2 reduction compared to PA-GF design
First Use:Mercedes-Benz Trucks
April 2024
Raw Material Manufacturer:LyondellBasell Basell Sales & Marketing Company B.V.
Material:PP-GF30 / Hostacom EKG 2087T Black
Tool Manufacturer:
Machine Manufacturer:
Part Manufacturer:T.RAD Sales Europe GmbH
Other Participants:

3rd Place – Diesel Return Line for Trucks

Innovation:Replacement for aluminum part, installation space halved, special core-pulling technology, maintenance-free use for 20 years
Sustainability:Component weight reduced from 2.3 to 0.35 kg (2 components per engine approx. 4 kg less), material GWP reduced by 92%
First Use:Scania trucks and construction machinery with V8 engines,
2023
Raw Material Manufacturer:EMS-Chemie AG
Material:PA 6T/6I GF40 / Grivory HTV-4H1
Tool Manufacturer:
Machine Manufacturer:
Part Manufacturer:KB Components PlaCell AB
Other Participants:

4th Place – Flex5 with 2K Connector

 

Innovation:6-layer extruded line, kinkable and bendable, supplemented by 2K connector, 1:1 substitute for EPDM hose for existing interfaces
Sustainability:45% less weight than EPDM hoses, 20% lower costs, no installation changes required
First Use:Audi Q3
2024
Raw material manufacturer:
Material:Line: TPV / HV / PA12 / HV / TPV, opt. TPU, 2K connector: PA66 / EPDM
Tool Manufacturer:
Machine Manufacturer:
Parts Manufacturer:aft automotive GmbH
Other Participants:

5th Place – Air Intake Manifold

Innovation:Recycled material used, design adjusted to fulfill stringent NVH requirements, successfully tested and validated
Sustainability:made from 100% recycled polymers. CO2 reduction >70%, other categories >50%. LCA according to ISO 14040
First Use:Fiat 500 Stellantis
2021
Raw Material Manufacturer:Radici High Performance Polymers
Material:PA6 GF30-T (REC100) / Renycle S GF3004K 3033 BK
Tool Manufacturer:
Machine Manufacturer:
Part Manufacturer:Marelli S.p.a. Europe
Other Participants: