1st place – Instrument panel cross member (cross car beam)

Innovation:Carbon-fibre hybrid cross member with visible surface, high functional integration, no rework despite high complexity, 10% cost savings
Sustainability:Use of recycled carbon fibre, reduced consumption of resources, energy and water, lower weight, optimisation of operating energy
First use:Lucid Gravity
Q4 2024
Raw Material Manufacturer:Akro-Plastic GmbH
Material:PA6-CF30 / Akro Compounds Akromid B3 ICF 30 black
Tool manufacturer:ElringKlinger AG
Machine Manufacturer:Engel Austria GmbH
Part manufacturer:ElringKlinger AG
Other parties involved:Lucid Motors

2nd place – Corona shield bracket

Innovation:3D-printed series-production component, cost-effective and fast manufacturing of structural components in medium batch sizes without tooling costs
Sustainability:Sustainable manufacturing through direct production, flexibility in after-sales, and savings on tooling costs
First use:VW MOIA
February 2022
Raw Material Manufacturer:Akro-Plastic GmbH
Material:PA6 CF30 / Akromid B3 ICF 30 AM black (7451)
Tool Manufacturer:
Machine manufacturer:YIZUMI Germany GmbH
Part manufacturer:Faurecia Autositze GmbH
Other Participants:

3rd place – Plastic Outboard Housing (POBH) – Electrical Power Steering

Innovation:First rack housing for a steering system made of plastic, proven to deliver the same performance as metal, new ageing models
Sustainability:Weight reduction of 45% (333 g), cost reduction, 1 tool instead of 2–3, CO2 reduction >15% (material) and 23% (material and manufacturing)
First use:Volvo XC90 / Volvo EX90 / Polestar 3
2024
Raw material manufacturer:Syensqo SA
Material:PA66/6T LGF-60 / Xencor HPPA LGF-4060
Tool Manufacturer:
Machine Manufacturer:
Part manufacturer:NMC Dynaplas
Other Participants: