BODY INTERIOR

Part description:Door trim F30
Innovation:Use of natural fibers reduces component weight, cycle time, and CO2 emissions
Vehicle
/ Year:
BMW 3 Series Sedan, Touring worldwide
SOP 2012
Material:Fibrowood natural fiber carrier back-injected with
PP-TV20
Tool manufacturer:FRIMO,
Krauss Maffei Technologies GmbH
Machine manufacturer:FRIMO,
Mürdter Werkzeug- und Formenbau GmH
Part manufacturer:Johnson Controls Interior GmbH, Wiesmayer Group at the Neustadt plant

BODY EXTERIOR (2 Winners!)

Part description:SMC cladding for hybrid trunk lid
Innovation:SMC slide mold,
Premium Class A, online-paintable surface
Vehicle
/ Year:
Mercedes SL-Class
March 2012
Raw material manufacturer:Menzolit GmbH: SMC 420
Tool manufacturer:HZ FbZ Formenbau Züttlingen GmbH
Machine manufacturer:Various
Part manufacturer:Daimler AG, Sindelfingen
Part description:XL1 side panel
Innovation:First ultra-thin Class A outer skin component using a production-ready high-pressure RTM process
Vehicle
/ Year:
Volkswagen XL1 (One-Liter Car)
February 2012
Tool manufacturer:Volkswagen AG, Internal Toolmaking Braunschweig
Part manufacturer:Volkswagen AG, Technology Planning and Development

INNOVATION AWARD (Body Exterior)

Part description:Water deflector
black, high-gloss
Innovation:Transfer coating with high scratch resistance, processable like thermoplastic film
Vehicle / Year:Mercedes C-Class, B-Class
September 2011
Raw material manufacturer:Karl Wörwag Lack- und Farbenfabrik GmbH & Co.KG
Transfer coating black F-2310
Tool manufacturer:SECM-GT
Machine manufacturer:SECM-GT
Part manufacturer:S.A.M. Silvatrim

POWER TRAIN

Part description:Intake manifold with integrated charge air cooler
Innovation:First integration of cooling function into intake manifold, improved engine performance, compact layout, cost and weight reduction
Vehicle
/ Year:
Volkswagen Group 1.4 liter TFSI gasoline engine PQ25 and PQ35 platforms 2007
Raw material manufacturer:DSM Engineering Plastics
Akulon K224HG 6 (PA6 GF)
Tool manufacturer:Röchling Automotive Italy
Machine manufacturer:Any injection molding machine can be used
Part manufacturer:Röchling Automotive Italy
Part description:

Drain Channel (condensation water drainage channel)

 

Innovation:TEK-WIT process (combination of water injection, mass back-pressure, core pull, and blow molding technology)
Vehicle / Year:Opel/GM Astra, Zafira, Saturn, Chevrolet Cruze, Buick Verano November 2011
Raw material manufacturer:A. Schulman GmbH Polyfort PPC 03, SP-E
Tool manufacturer:Elvanlar Plastik & Metal Enj.San.Tic. Ltd. Sti
Machine manufacturer:PME fluidtec GmbH
Part manufacturer:Teklas WIT
Part description:Ambient light trim strip R172
Innovation:New material combination, innovative ambient lighting
Vehicle / Year:Mercedes SLK / R172
Raw material manufacturer:EMS-Chemie AG PC Lexan 8010 crystal clear,
Grilamid TR gray
Tool Manufacturer:Schöfer GmbH
Machine Manufacturer:Engel Austria GmbH
Part manufacturer:Burg Design GmbH