aa2018-1

BODY INTERIOR

Part Name:Fine Wood Trim Parts
Innovation:Self-separation and self-healing, tool-dropping, design edges better representable
Vehicle Manufacturer/Year:Series production part BMW AG
2017
Raw Material Manufacturer:RÜHL PUROMER GmbH
Tool Manufacturer:Wirth Werkzeugbau GmbH
Machine Manufacturer:KraussMaffei Technologies GmbH
Part manufacturer:Novem Car Interior Design GmbH

GRAND INNOVATION AWARD (Body Interior)

Part Name:Backrest and Seat Shell for Sports Seat
Innovation:Lightweight construction, crash safety, cascade injection molding
Vehicle Manufacturer/Year:Series production part Opel Automobile GmbH (Groupe PSA), General Motors 2017
Raw Material Manufacturer:EMS-CHEMIE AG
Tool Manufacturer:Zhejiang Yusel Plastic & Mould Co., Ltd.
Machine manufacturer:Haitian Plastics Machinery Group Co., Ltd.
Part Manufacturer:Lear Corporation GmbH

BODY EXTERIOR

Part Name:High-volume Thermoplastic Liftgate
Innovation:Mass savings, tooling reduction, part consolidation
Vehicle Manufacturer/Year:Series production part Fiat Chrysler Automobiles 2019
Raw Material Manufacturer:Trinseo, Dow Automotive Adhesives
Tool Manufacturer:Magna Exteriors
Machine Manufacturer:ABB Inc., KraussMaffei Technologies GmbH
Part Manufacturer:Magna Exteriors (Belvidere, IL/USA)

POWER TRAIN and GRAND AWARD

Part Name:Thermostat Housing OM654
Innovation:Actually not feasible: Thermostat housing made from a single plastic part
Vehicle Manufacturer/Year:Series production part Daimler AG 2015
Raw Material Manufacturer:Solvay Speciality Polymers Germany GmbH
Tool Manufacturer:Rebhan Werkzeugbau GmbH
Machine Manufacturer:ENGEL AUSTRIA GmbH
Part Manufacturer:Ros GmbH & Co. KG

CHASSIS UNIT

Part Name:Carbon Fiber Composite Front Perimeter Subframe
Innovation:Mass savings, tooling reduction, part consolidation
Vehicle Manufacturer/Year:Prototype Ford Motor Company 2017
Raw Material Manufacturer:Ashland LLC, Zoltek Corporation
Tool Manufacturer:Magna Exteriors (Tycos Tool & Die)
Machine Manufacturer:Dieffenbacher GmbH
Part Manufacturer:Magna Exteriors (Polycon)
Other Participants:Magna Cosma International

ELECTRONICAL / OPTICAL PART

Part Name:Universal Turbo Actuator
Innovation:Metal replacement, high temperature resistance, laser welding
Vehicle Manufacturer/Year:Series production part Volkswagen AG, Renault SA 2018
Raw Material Manufacturer:EMS-CHEMIE AG
Tool Manufacturer:Ott GmbH & Co. KG
Machinery Manufacturer:Arburg GmbH + Co KG
Part Manufacturer:HELLA GmbH & Co. KGaA
Other Participants:AVX Interconnect Europe GmbH, Oechsler AG

STRUCTURAL COMPONENT

Part Name:Organo-Frontend Carrier with Integrated Air Duct
Innovation:Production of half-shells in one tool (one-shot technology)
Vehicle Manufacturer/Year:Series production part Mercedes-Benz 2018
Raw Material Manufacturer:Bond Laminates GmbH
Tool Manufacturer:FRIMO Sontra GmbH
Machine Manufacturer:ENGEL AUSTRIA GmbH
Part Manufacturer:Valeo Front End Modules USA
Other Participants:Valeo Klimasysteme GmbH, Daimler AG, Mercedes-Benz Technology Center Sindelfingen

INNOVATION AWARD (structural component)

Part Name:Bionic Support Structure for Instrument Panel
Innovation:Elimination of cross member, low-tooling manufacturing, design freedom
Vehicle manufacturer/Year:Prototype
Raw Material Manufacturer:Not specified
Tool Manufacturer:Not specified
Machine Manufacturer:Not specified
Part Manufacturer:SMP Deutschland GmbH
Other Participants:CIKONI GmbH

ENABLER TECHNOLOGY

Part Name:Torsional Ultrasonic Welding
Innovation:Thinwall enabler, mass savings, cost savings
Vehicle Manufacturer/Year:Series production part Skoda Auto a.s.2017
Raw Material Manufacturer:SABIC Innovative Plastics Czech s.r.o.
Tool Manufacturer:Changzhou Huawei Mold Co., Ltd.
Machine Manufacturer:GEMAX s.r.o.
Component Manufacturer:Magna Exteriors (Bohemia) s.r.o.