BODY INTERIOR

Part designation:MINI R56 door parts
Lower Bezel piano black
Innovation:First-time Print Mould Design (PMD) in car interiors
Vehicle
/ Year:
MINI R56 (BMW AG)
September 2006
Material:Senotop pianoblack 8337
1 mm
Raw material manufacturer:Senco Europe GmbH
Tool Manufacturer:Schöfer GmbH
Machine Manufacturer:Engel Austria GmbH
Part manufacturer:Burg Design GmbH

BODY EXTERIOR (2 Winners!)

Part designation:Body module DC/smart
Innovation:Exterior skin parts for the first time in PP/EPDM in MIC with single-layer coating
Vehicle
/ Year:
DC/smart
January 2007
Material:PP/EPDM,
Daplen ED 230 HP
Raw material manufacturer:Borealis GmbH
Tool manufacturer:Schneider Form GmbH,
Karl Krumpholz GmbH & Co.KG,
R.S.Mecanica S.r.i.
Machine manufacturer:Krauss-Maffei GmbH
Part manufacturer:Plastal GmbH

BODY EXTERIOR (2 Winners!)

Part designation:Engine rear lid
Innovation:Special CFRP layer structure
Vehicle
/ Year:
Lamborghini Gallardo Spyder
2006
Material:CFRP/Epoxy
Raw material manufacturer:Saertex Wagner GmbH & Co.KG
Tool manufacturer:ACE GmbH
Machine manufacturer:ACE GmbH
Part manufacturer:ACE GmbH,
VW AG Konzernforschung,
Audi AG

INNOVATION AWARD (Body Exterior)

Part designation:smart fortwo panoramic roof including shading system

Innovation:Injection compression molding process with parallelism control
Vehicle / Year:smart fortwo
April 2007
Material:1K Makrolon AG 2677 (PC),
2K Bayblend DP T95 MF
(PC+ABS+Mineral)
Raw material manufacturer:Bayer Material Science AG
Machine manufacturer:Battenfeld Vertrieb Deutschland GmbH
Part manufacturer:Webasto AG

INNOVATION AWARD (Body Exterior)

Part designation:Fender module

Innovation:Gap reduction, improvement of passive pedestrian protection
Vehicle
/ Year:
BMW X5
October 2006
Material:HIFAX TRC790B,
Celstran, Daplen L341
Raw material manufacturer:Basell USA,
Ticona GmbH,
Borealis Polyolefine GmbH
Tool manufacturer:Schneider Form GmbH
Machine manufacturer:ATS Automation Tooling Systems,
MSI
Part manufacturer:Plastic Omnium Auto Exterior, USA

GRAND INNOVATION AWARD (Body Interior)

Part designation:Rear seat backrest

Innovation:Energy absorption using EPP
(sandwich structure)
Vehicle / Year:BMW 5 Series
for new 5 Series
Material:EPP
Raw material manufacturer:Borealis GmbH,
JSP International
Tool manufacturer:BMW Werkzeugtechnik GmbH,
Schraml Metallverarbeitung GmbH
Machine manufacturer:Frimo Freilassing GmbH
Part manufacturer:BMW AG, Landshut Plant

GRAND INNOVATION AWARD (electronical / optical Parts)

Part designation:Sun Sensor

Innovation:Conductor tracks (metallized material) molded onto base body
Vehicle / Year:Mercedes Benz C-Class
April 2007
Material:Liquid crystal polymers LCP,
Vectra E820i PD,
Vectra E130i
Raw material manufacturer:Ticona GmbH
Tool manufacturer:Harting Mitronics AG
Part manufacturer:Hella Fahrzeugkomponenten GmbH,
Harting Mitronics AG